Technology description:
The frames are welded manually and the weld is made in four steps. In the first step (picture 1) the tubes are joined by spot welding. In the second step (picture 2) the welder makes the weld around the tube. The next step involves melting the weld metal (picture3 ). When the welding is finished the weld is ground manually, (picture 4) surface tension of the weld is then removed and a very compact design is reached. When the frames are welded in Duratec, there is no weld spatter typical of robot welding. The tubes are joined by a full penetration weld which creates an optically elegant joint of high strength.